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Twin-shaft Paddle Mixer

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Last update: 2019-10-24 10:18
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Product details

The PerMix PFB series Twin-shaft Paddle Mixer is a fast mixer with high efficiency, which can also be known as Fluidizing Mixer, Fluidized Zone Mixer, Non-gravity Mixer or Zero-gravity Mixer.

  

The PFB Twin-shaft Paddle Mixer is applied to prepare a homogeneous mixture despite of particle size, shape and density. When the small amount of powder additives or liquid is required to be added into the bulk material, PFB Twin-shaft Paddle Mixers are able to achieve fast and precision mixing with high capacity.

 

Due to its high efficiency and reliable performance, PerMix Twin-shaft Paddle Mixers are widely applied in many industries, including but not limited to: Building materials, Fly ash conditioning, Animal feeds, Mineral premixes, Instant drinks, Milk powders, Vitamin mixes, etc.


Material

Many metal materials are available to build the Twin-shaft Paddle Mixers including but not limited to: Stainless steel 304, Stainless steel 316L, Carbon steel (Mild steel), Duplex stainless steel, Hastelloy C276/C22, Titanium, Alloy 904L, etc

Twin-shaft Paddle Mixer


Horizontal Twin Shaft Mixer


Continuous Twin Shaft Paddle Mixers


Features

Compared with other powder mixers, PerMix PFB series Twin-shaft Paddle Mixers are featured in:

1. Very fast mixing to supply a typical mixing time from 10 secondes to only 1 minute

2. Free particle movement

3. Minimal heat and low shear for shear and heat sensitive materials (Due to the fact that low friction without shear in this non-gravity zone is generated, this makes the PerMix PFB series Twin-shaft Paddle Mixer an ideal machine for fragile products that can’t tolerate rough handling, even flakes or spray dried bodies remaining intact after mixing.)

4. Easy cleaning and hygienic design with minimal blind corners

5. Low maintenance

6. Big bomb bay door for fast discharging & reduced segregation

7. Liquid addition by spray balls, nozzles, or dripping pipes

8. Leading edges of the ribbons can be coated by Tungsten Carbide for very abrasive materials.

9. Intensive choppers to break lumps

10. Various drive system (single motor/gearbox with chain; dual motor/gearbox, single motor with dual gearbox)


Although the PerMix PFB series Twin-shaft Paddle Mixer is featured by its gentle mixing at the weightless zone, it can also achieve rough mixings with additional PerMix Pin Milling Bars to be installed on the top of the paddles.

 

The PerMix Pin Milling Bars are two rapidly rotating bars with pins and a stationary shroud, which introduce high shear force onto the materials during mixing to break soft lumps and agglomerates. In this case, a fill level of 140% of normal capacity is required.


PerMix can provide both Single Chain Drive system (with one gearbox, and the two shafts, which are overlapping, are synchronized by a heavy duty chain with chain tensioner), and Dual Direct Drive system, in which there are two gearboxes to be connected with the two shafts (tangential).


Working Principle

The PerMix PFB series Twin-shaft Paddle Mixer consists of paddles with special angles that are mounted on twin shafts in a “W” shaped trough. During operation, the two shafts are rotating in opposite direction. The paddles sweep the entire bottom of both troughs, and materials are lifted floating between the two shafts (as zero-gravity zone) by the centrifugal force generated by the paddles. At this weightless zone, mixing of materials of different density is easy and fast because material particle can move freely and randomly, regardless of particle size and density. This brings a rapid and highly homogeneous mixing.

PFB series Twin-shaft Paddle Mixer


Twin-shaft Paddle Mixer Manufacturer


Twin-shaft Paddle Mixer Suppliers


Specification Table

Model

Total capacity

 (liter)

Working capacity

(liter)

Power (*) 

 (kW)

(mm)

 (mm)

(mm)

Inlet (**) 

 (mm)

Outlet (***) 

 (mm)

Weight 

 (kg)

PFB-50

50

20-30

0.75-2.2

-

-

-

-

-

250

PFB-150

150

60-90

1.5-4

-

-

-

-

-

300

PFB-300

300

120-180

3-4

1,242

1,278

1,025

1-Φ400

350X40

750

PFB-500

500

200-300

4-7.5

1,408

1,478

1,305

1-Φ400

500X90

1,000

PFB-1000

1,000

400-600

7.5-15

1,875

1,692

1,425

1-Φ500

500X90

1,550

PFB-2000

2,000

800-1,200

15-22

2,275

2,108

1,775

1-Φ500

500X90

2,500

PFB-3000

3,000

1,200-1,800

18.5-30

2,408

2,396

1,955

1-Φ500

500X90

2,900

PFB-4000

4,000

1,600-2,400

22-37

2,822

2,546

2,015

1-Φ500

500X90

3,600

PFB-6000

6,000

2,400-3,600

30-45

3,050

2,980

2,235

1-Φ500

500X90

5,600

PFB-8000

8,000

3,200-4,800

37-55

3,362

3,412

2,425

1-Φ500

800X200

7,100

PFB-10000

10,000

4,000-6,000

45-75

3,538

3,645

2,615

1-Φ500

800X200

8,000

1. Standard mixer is with overlapping paddles. Mixers with tangent paddles & dual drive available as per request.

2. (*) (**) (***): Changes are available according to the customer’s request.

3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.

4. PerMix reserves the right to modify the design without notice.


Application

PerMix PFB series Twin-shaft Paddle Mixers are used widely in many applications, such as.


- Food & Drinks

Baby Food, Baking Powder, Cereals, Cheese Spread Ingredients, Chocolate Ingredients, Coffee, Confections, Crispy Coating, Decor Sugar, Diet Foods, Dried Soups, Drink Mixes, Filling Ingredients, Flavorings, Flour Mixes, Frozen Fruits, Frozen Vegetables, Fruit Drinks, Fruit Mixes, Fruit Pulps, Fruit Purees, Grains, Granola, Herbs, Ice Cream Ingredients, Infant Formula, Instant Soups, Juice Powder, Milk Powder, Mixed Nuts, Muesli, Potato Flakes, Rice Mixes, Salads, Seasonings, Snack Foods, Soluble Cocoa Drinks, Soluble Fruit Drinks, Spice Mixes, Starch, Stock Cube Mixes, Sugars, Table Salt, Tea Extracts, Tea Mixes, Tobacco, Waffle Filling

 

- Nutrition

Enzymes, Lecithin Powder, Mineral Substances, Nutrition Supplements, Protein, Sports Nutrition, Vitamin Mixes, Whey Powder

 

- Animal Care Products

Animal Feeds, Animal Nutrition, Cat Box Litter, Cattle Feed, Fish Foods, Fish Medicine, Goat Feed, Horse Feed, Mineral Feed, Pet Foods, Pig Feed, Poultry Feed, Rabbit Feed, Sheep Feed, Veterinary Medicine

 

- Chemicals

Adhesives, Carbon Black, Crop Protection Products, Dyestuff, Electrode Mass, Explosives, Fertilizers, Fly Ashes, Fungicides, Metallic Powders, Organic Friction Material, Peat Moss Mixes, Pesticides, Pharmaceuticals, Pigments, Plastic Additives, Plastics, Polymers, Resins, Sintered Friction Compound, Solid Lubricants, Stabilizer

 

- Cosmetics

Coloring Powder, Dispersing Agent, Kaolin Clay, Mask Powder, Mica Flour, Surface Active Agent, Talcum Powder, Titanium Dioxide

 

- Daily Care Products:

Aromas, Cleansers, Detergents, Potpourri

 

- Building Materials:

Brick Facings, Decorative Paste Coatings, Dry Mortar Mixes, Fibre Cement Cladding, Flooring Materials, Gypsum, Joint Compounds, Road Lining Materials, Thermal Insulation Composite, Wall Plasters


http://www.permix-mixer.com/

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